No one is needed for steel testing? Jinan Hengsi Shanda fully automatic equipment goes online
Recently, Jinan Hengsi Sheng Technology Co., Ltd. announced the launch of a fully automatic steel inspection equipment, completely changing the traditional model of relying on manual inspection. This innovative technology not only greatly improves detection efficiency, but also reduces human errors, becoming an important milestone in the intelligent transformation of the steel industry.
1. Technical highlights
The equipment uses AI visual recognition and machine learning algorithms to realize automated detection of steel surface defects, dimensional accuracy, hardness and other indicators. The following are its main technical parameters:
| Test items | Accuracy | Detection speed |
|---|---|---|
| surface defects | ±0.01mm | 10 meters/minute |
| Dimensional accuracy | ±0.05mm | 8 meters/minute |
| Hardness test | ±1HRC | 5 meters/minute |
2. Industry response
After the equipment went online, it quickly attracted the attention of the steel industry. According to incomplete statistics, more than 20 steel companies have expressed purchasing intentions. The following is feedback data from some companies:
| Company name | Intentional purchase quantity | Expected application scenarios |
|---|---|---|
| Shandong Iron and Steel Group | 5 units | Plate production line |
| Baowu Steel | 3 units | Model material inspection |
| HBIS Group | 2 units | Special steel testing |
3. Market prospects
According to data from the China Iron and Steel Industry Association, the domestic steel testing equipment market size will reach 5 billion yuan in 2023, with the annual growth rate remaining at around 15%. The emergence of fully automatic equipment is expected to accelerate market reshuffle:
| years | Market size (billion yuan) | Automation penetration rate |
|---|---|---|
| 2021 | 38 | 35% |
| 2022 | 43 | 42% |
| 2023(forecast) | 50 | 50% |
4. Expert opinions
Professor Li from the Intelligent Manufacturing Institute of Tsinghua University said: "This fully automatic inspection equipment represents the development direction of Industry 4.0. It not only solves the long-standing shortage of quality inspection manpower in the steel industry, but the data assets it generates will also help companies achieve quality traceability and process optimization."
5. Social Impact
The promotion of this technology is expected to bring multiple social benefits:
1.Improve work safety: Avoid manual contact with high temperature and high-risk testing environments
2.Create new jobs:Each device requires 2-3 technical personnel to operate and maintain
3.Reduce energy consumption: More than 30% energy saving compared to traditional detection methods
6. Future Outlook
Jinan Hengsi Shanda revealed that the next step will be to develop testing equipment suitable for non-ferrous metals, composite materials and other materials, and plans to cooperate with universities to establish "intelligent testing laboratories". Wang Qiang, CEO of the company, said: "Our goal is to reach the internationally leading level in detection accuracy within three years and help China's manufacturing transition to high-quality development."
With the further advancement of the "Made in China 2025" strategy, intelligent testing equipment is becoming a key support for the transformation and upgrading of traditional manufacturing industries. Jinan Hengsi Shanda’s innovative practices provide the industry with replicable examples of intelligent transformation.
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